The new materials industry is a strategic and foundational industry, and also an important support for high-end manufacturing. From cathode and anode materials for new energy batteries to electronic chemicals for semiconductor manufacturing, from high-performance engineering plastics to lightweight composite materials, new materials are profoundly changing our lives and promoting industrial upgrading.

In the production process of new materials, from raw material transportation to reaction synthesis, from purification to finished product packaging, every process link is inseparable from the precise control of valve actuators. With years of experience in R&D and manufacturing of valve actuators, Yangzhou Hengchun Electronics Co., Ltd. has launched a series of special actuator products for the special working conditions of the new materials industry, such as strong corrosion, high cleanliness, and flammability & explosiveness. These products are widely used in new energy materials, polymer materials, electronic chemicals, and other new material fields, providing reliable power support for the innovative development of the new materials industry.

Multi-Field Coverage: Adapting to Various New Material Production Processes

The new materials industry has many sub-fields, and the production processes of different materials vary greatly, with different requirements for valve actuators. With excellent performance and wide adaptability, Hengchun actuators can meet the application needs of multiple fields and multiple processes:

New Energy Materials Field Applications

Lithium Battery Material Production

· Cathode & anode material preparation: raw material conveying valves, batching system valves, sintering kiln gas valves

· Electrolyte production: lithium salt dissolution system valves, organic solvent conveying valves, filtration system valves

· Electrode preparation: slurry conveying valves, coater temperature control system valves, drying system valves

· NMP recovery system: recovery tower valves, condenser valves, solvent storage tank inlet/outlet valves

· Battery assembly: electrolyte injection system valves, vacuum system valves, electrolyte conveying valves

Photovoltaic Material Production

· Polysilicon production: Siemens process reduction furnace valves, hydrogenation furnace valves, tail gas recovery system valves

· Single crystal silicon pulling: single crystal furnace vacuum valves, argon shielding gas valves, cooling water system valves

· Wafer processing: cutting fluid conveying valves, cleaning fluid conveying valves, etching fluid conveying valves

· Cell production: etching gas valves, coating process gas valves, diffusion system valves

· Module packaging: adhesive film conveying valves, laminator supporting valves, frame sealant valves

Hydrogen Energy Materials

· Water electrolysis for hydrogen production: electrolyzer inlet/outlet valves, gas-liquid separation system valves, purification system valves

· Hydrogen storage materials: high-pressure hydrogen storage tank valves, hydrogenation station valves, compressor inlet/outlet valves

· Fuel cells: hydrogen supply system valves, air system valves, cooling system valves

Polymer New Materials Field Applications

Engineering Plastics Production

· Polymerization reaction system: reactor feed valves, catalyst dosing valves, reaction pressure control valves

· Extrusion & pelletizing system: melt conveying valves, screen changer valves, pelletizer supporting valves

· Modified processing: batching system valves, mixing system valves, extruder supporting valves

· Post-treatment system: drying system valves, screening system valves, packaging system valves

Silicone/Fluorochemical Materials

· Monomer synthesis: fluidized bed reactor feed valves, chloromethane/silicon powder conveying valves

· Cracking & distillation: cracking furnace inlet/outlet valves, distillation tower feed/discharge valves, reflux control valves

· Polymer production: polymerization reactor valves, solvent recovery system valves, low boiler removal system valves

· Deep processing products: mixed rubber production valves, sealant production valves, downstream product processing valves

High-Performance Fibers

· Spinning dope preparation: dissolution system valves, filtration system valves, defoaming system valves

· Spinning process: metering pump supporting valves, spinning manifold valves, coagulation bath circulation valves

· Post-treatment process: water washing system valves, drawing system valves, heat setting system valves

· Recovery system: solvent recovery valves, wastewater treatment valves, waste gas treatment valves

Electronic Materials & Chemicals Field Applications

Semiconductor Materials

· High-purity electronic gases: specialty gas conveying valves, gas cabinet valves, VMB/VMP valves

· Wet electronic chemicals: ultrapure water conveying valves, etching solution conveying valves, developer conveying valves

· Photoresist & supporting materials: photoresist conveying valves, thinner conveying valves, stripper valves

· CMP materials: polishing slurry conveying valves, cleaning solution conveying valves, abrasive slurry conveying valves

Electronic Grade Chemicals

· High-purity reagent production: distillation system valves, filtration system valves, filling system valves

· Electronic grade acids & alkalis: pipeline conveying valves, storage tank inlet/outlet valves, loading arm valves

· Ultrapure water system: pretreatment system valves, reverse osmosis system valves, terminal filtration valves

Packaging Materials

· Epoxy molding compound: resin conveying valves, filler conveying valves, mixing system valves

· Conductive adhesive/silver adhesive: raw material conveying valves, mixing system valves, filling system valves

· Substrate materials: resin conveying valves, glass fiber impregnation system valves, hot pressing system valves

Other New Materials Field Applications

· Composite Materials: resin conveying valves, fiber impregnation system valves, hot pressing system valves

· Ceramic Materials: slurry preparation valves, forming system valves, sintering kiln supporting valves

· Rare Earth Functional Materials: extraction system valves, precipitation reaction valves, calcination kiln valves

· Biomedical Materials: raw material conveying valves, reaction system valves, purification system valves

Utility & Auxiliary Systems

· Circulating water/chilled water system: pump inlet/outlet valves, temperature control valves, pressure control valves

· Steam system: steam conveying valves, pressure reducing control valves, steam traps

· Compressed air/nitrogen system: compressor inlet/outlet valves, pressure control valves, drying system valves

· Vacuum system: vacuum pump inlet/outlet valves, vacuum pipeline valves, vacuum control valves

· Environmental protection treatment system: waste gas treatment valves, wastewater treatment valves, solid waste treatment supporting valves

Compatible Valve Types

Hengchun actuators can be adapted to various types of valves commonly used in the new materials industry:

· Ball valves, gate valves, globe valves, check valves, butterfly valves, control valves, diaphragm valves, plug valves, etc.

· Multi-turn, part-turn, linear stroke, and other drive forms

· On-off type, regulating type, intelligent type, and other functional configurations

· Standard type, explosion-proof type, anti-corrosion type, high-cleanliness type, and other environmental adaptations

Designed for New Materials Conditions: Stable, Reliable, and Precisely Controlled

The new materials industry has complex and diverse working conditions — strong corrosion, high cleanliness, flammability & explosiveness, high-precision control... each condition is a severe test for equipment. Targeting the special working conditions of the new materials industry, Hengchun Electronics has carried out special optimization design for its products:

Corrosion & Explosion Proof, Coping with Harsh Chemical Environments

· Anti-Corrosion Products: For highly corrosive media such as hydrofluoric acid, strong acids, and strong alkalis, anti-corrosion actuators are provided with special anti-corrosion coating on the shell, adapting to corrosive environments

· Explosion-Proof Products: For areas with flammable and explosive gases such as silicone and lithium battery materials, explosion-proof actuators are provided, meeting explosion-proof grade requirements such as Exd II BT4, ensuring production safety

· High Protection Grade: IP67/IP68 protection grade, adaptable to various environments such as humidity, dust, and outdoor installation

Precise Control, Meeting High-Precision Process Requirements

· High-Precision Regulation: High-precision position feedback and control algorithms achieve accurate flow and pressure regulation, meeting high-precision control requirements for batching, reaction, and other processes

· Fast Response: Fast action response speed, meeting the fast response requirements of safety interlocking, emergency shut-off, and other scenarios

· Stable & Reliable: Long-life design, core components undergo rigorous life testing, meeting continuous production requirements

Clean Design, Adapting to High-Cleanliness Production Scenarios

· Clean Design: For high-cleanliness requirement scenarios such as electronic chemicals and semiconductor materials, clean-type actuators are provided with smooth and easy-to-clean surfaces and dead-zone-free design

· Low-Extraction Materials: Low-extraction materials are selected to avoid contamination of the medium, meeting high-purity medium transportation requirements

· Fully Sealed Structure: Fully sealed design prevents external pollutants from entering and also prevents internal medium leakage

Intelligent Control, Empowering Smart Manufacturing

· Remote Monitoring: Supports bus communication, can be connected to DCS/SCADA systems for remote monitoring and operation

· Fault Self-Diagnosis: Built-in intelligent diagnosis function, real-time monitoring of equipment operating status, early warning of potential faults

· Data Collection: Can collect operating data, providing data support for production optimization and predictive maintenance

· Split Design: For special installation scenarios, split solutions are provided for easy operation and maintenance

Conclusion: With Reliable Quality, Empowering New Materials Industry Upgrading

The new materials industry is a national strategic emerging industry and also an important support for promoting high-quality development of the manufacturing industry. With the rapid development of new energy, semiconductors, high-end equipment, and other industries, the demand for new materials continues to grow, putting forward higher requirements for the reliability and intelligence of production equipment.

Hengchun Electronics will continue to deepen its presence in the new materials field, continuously optimize product performance, and continuously launch actuator products more adapted to new materials conditions. With reliable quality and professional services, we will contribute to the innovative development of the new materials industry and help China's new materials industry move toward the mid-to-high end of the global value chain.